Horizontal Grinders
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A horizontal grinder is a machine that is designed to handle land-clearing debris, bark, logs, green waste, stumps, wood construction and demolition material, leaves, and many more materials. Operators usually implement a horizontal grinder in their workforce to reduce or recycle wood and green waste materials. These recycled materials can then be processed at a processing factory to be used as compost for landscapers and gardeners. The mulched product can we left on site to act as erosion control.
Versatility
One of the main reasons why horizontal grinders are so popular is their versatility. Horizontal grinders can process different types of waste, including wood, construction and demolition debris, forestry waste, and more. With adjustable screens, horizontal grinders can produce small or large particles depending on the desired outcome. Because of this, they are used in various industries, from land clearing and construction to agriculture and recycling.
Efficiency
Horizontal grinders are more efficient than traditional tub grinders. A tub grinder requires you to load the material into a large tub before grinding, while a horizontal grinder can take the waste directly from a conveyor belt or loader, reducing the manual labor required. Horizontal grinders also consume less energy and produce a more consistent particle size, making the process more efficient and reducing the need for additional machinery.
Safe Operation
Another important advantage of horizontal grinders is that they are designed to operate safely. The infeed hopper is designed to prevent materials from flying out of the machine, while the slanted chamber allows gravity to pull the waste towards the grinding mechanism, preventing jams. Horizontal grinders also have safety features like emergency stop buttons, overload protection, and automatic feed control, ensuring the safety of operators and equipment.
Environmental Benefits
Horizontal grinders also offer significant environmental benefits. By processing wood waste and other materials, horizontal grinders reduce the amount of waste that ends up in landfills, leading to less pollution and environmental degradation. Additionally, processed wood waste can be used as a fuel source, making it a sustainable alternative to traditional fossil fuels.
Lower Costs
Horizontal grinders are also cost-efficient. By processing waste on-site, companies can reduce transportation and disposal costs and generate revenue from the sale of processed material. Additionally, horizontal grinders have lower maintenance costs than tub grinders, further reducing a company's operating expenses.
Types Of Horizontal Grinders
Bandit 2680xp Track Grinders
The Beast® Model 2680XP track features the same cuttermill as the 3680XP track but comes in a more compact size and lighter weight weighing around 68,000 pounds. The 2680XP track is equipped with a Caterpillar C18, 755 horsepower engine, 42" diameter by 63" wide cuttermill, and a 35" high x 60" wide mill opening.This machine uses a 30 or 60-tooth cuttermill running Bandit's saw-tooth style cutterbodies that regulate the size of the tooth's bite. Most of the material is sized in the initial cut, so material exits the large screening area quicker.
Mini Grinders
The Model 1425 was engineered to be the ideal solution for a variety of contractors needing an efficient and cost-effective solution to grind brush, logs, and other wood waste into a usable end product. The 1425 can easily be towed as the weight with a single axle is around 12,500 pounds.The infeed is 24" wide x 7' long and is configured with a rubber or steel conveyor. The 1425 has Bandit's cuttermill that is 36" diameter and equipped with 14 teeth. A stationary discharge system with a stacking height of 7' is standard and a magnetic head pulley is available to separate nails for those grinding pallets.
Bandit 3680xp Towable Grinder
The Beast® Model 3680XP features a Caterpillar C18, 755 horsepower engine, a 42" diameter by 63" wide cuttermill, and a 35" high x 60" wide mill opening. This machine uses a 30 or 60-tooth cuttermill running Bandit's saw-tooth style cutterbodies that regulate the size of the tooth's bite. Most of the material is sized in the initial cut, so material exits the large screening area quicker. The cuttermill on the 3680XP is larger in diameter compared to most competitive grinders allowing it to process larger diameter material with less vibration while using less horsepower and fuel.
1680xp Towable Horizontal Grinder
The purpose of the Beast® Model 1680XP, which has an 18" high by 52" wide mill aperture, is to provide sawmills, recycling yards, municipalities, and tree services with an affordable on-site wood and trash processing equipment for processing undesired debris. Both a Caterpillar 321 and a Cummins 326 horsepower engine are offered as powerplant options. The Model 1680XP weighs around 31,500 pounds and is very small.
Application of Horizontal Grinders
Land-clearing
The commercial and residential development industries always need clean areas to build new projects. As such, horizontal grinder equipment is frequently used to clear out extensive sections of land with both speed and safety in mind. To do this, logs and tree stumps are sent into the hopper of a horizontal grinder, and the machine easily disposes of the many natural objects that can hinder construction jobs much faster than other land-clearing methods. In addition to saving time, horizontal grinder equipment makes the process extremely efficient. Since the feed table can be extended to different lengths, massive logs don't need to be cut down prior to being pushed into the grinder and fewer steps are required to fully clear out a space.
Composting
Another important application of horizontal grinder equipment is composting. As the world continues to shift towards more eco-friendly ways of living, the recycling of organic materials has become a popular technique for handling waste. Horizontal grinder equipment changes scraps of food into fine particles that in turn become new soil. These machines are ideal for composting processes because the equipment can break down food waste much more rapidly than allowing the decomposition to happen on its own. In fact, traditional composting can take several months to completely convert organic waste into functional soil, whereas horizontal grinder equipment provides a convenient approach for composting on a large scale in a short amount of time.
Yard debris clean-up
Horizontal grinder equipment is often used for cleaning up yard debris as well. The grinders utilize moving feed rollers to cut up brush, downed trees, and dead plants and leaves. Regardless of the physical consistency of yard debris or how thick the waste might be, horizontal grinder equipment can manage even the most substantial clean-up project. Additional attachments can also be included to account for wooden pallets, metal pieces, and other landscaping materials that might be left behind in a yard. This machinery is especially crucial after a storm or natural disaster, because excessive vegetative waste should be cleaned up as soon as possible for restoration and safety reasons.
Horizontal Grinders Components
Grinder Screens
Selecting the correct screen size and specifications to your application help you achieve the perfect balance of maximum production and precise final product sizes. You can rely on selection of horizontal grinder screens to provide the highest level of customization in the industry.
Grinder Nuts & Bolts
Commonly used for securing various parts of the grinder, including tips and screens, we offer a variety of horizontal grinder nuts and bolts to ensure your parts remain securely fastened.
Gearboxes
The Gearbox is now available in stock, ranging in sizes from 2 to 12. Designed as a direct replacement for the style gearbox, the gearbox offers a reliable and flexible solution for your applications.
Conveyor Belting & Repair Tools
The efficiency of a plant's conveyor belt directly impacts the productivity of a plant's entire operation.
Material Going In
First, consider what you will be sending through your grinder. Some grinders are more equipped to handle specific materials; Rotochopper's B-66L, for example, is better suited to grinding high volumes of tough material, like orchard waste, dense brush, and logs If you plan to use your grinder to process several different types of material, consider the one you'll be grinding most often. Switching out the screens and teeth on your grinder allows you to process different materials at different sizes, but your purchase should remain focused on your main feedstock. Additionally, consider grinders that provide attachments and packages that can easily convert the functionality of your grinder, like Rotochopper's chipper package, to meet the needs of specific grinding jobs.
Desired Result
You should also have a clear purpose in mind for the ground material. Are you producing a secondary product, or are you simply looking to reduce volume for transport? If you're planning to sell the end product, consider the standards of your target industry. Many have specific particle size requirements, so a high-speed grinder would be ideal for keeping size consistent.
Volume and Density
The size of the grinder that's best for your job will depend on the amount of product you plan to process—the larger the volume, the larger the grinder. Additionally, bigger and denser materials require larger grinders, as well as increased horsepower.
Diesel or Electric
Electric grinders can offer a reduced operating cost if your operation has 3-phase power and a fixed or limited location. They also don't require many of the additional costs that come with diesel engines upkeep, like fluid and filter replacement. Diesel grinders do offer increased portability over electric grinders, although semi-portable electric grinders do exist.
Service
Picking a horizontal grinder isn't just about the purchase itself—it's about the service you'll receive long after the initial business transaction is over. If your grinder needs service, you want confidence the problem will be resolved with the care and efficiency it deserves. With Rotochopper, service team members are responsive, and getting replacement parts is easy—next-day shipping is available for most parts if they can't be found locally.
Six Steps to Maximize Horizontal Grinders Efficiency
Perform a daily walkaround
As you inspect the machine prior to beginning work on the jobsite each morning, take note of issues such as minor hydraulic leaks that could become larger problems if not addressed. For instance, discoloration or paint peeling on the frame or components around a bearing may indicate an issue. Spotting this early allows you to take corrective action.
Clean debris from the grinder and cooling system
Debris quickly accumulates during grinding operations. Periodically power washing or blowing off the machine allows you to spot upcoming problems that may be covered under the debris. Debris not only hides potential issues-it could trap moisture, causing corrosion.You should check and clean the radiator. Blow any debris away from the air intake screens. Also pay special attention to areas around the engine and hydraulic components where debris may accumulate. Clean around the hydraulic components to allow heat to dissipate.
Sort material to minimize contaminants
Horizontal grinder maintenance requires discipline. Contaminants, such as pieces of steel or foreign nonorganic materials, are a leading cause of excessive wear to cutters and screens, so it's important to remove contaminants onsite.The heaviest contaminants typically find their way to the bottom of the debris pile. Since an excavator works from the top of the pile, this is often preferable to using a wheel loader with a grapple bucket. An excavator with a bucket and thumb doesn't pick up as many of those contaminants, and it's even better with a rotating clamshell bucket that takes a more precise grab.
Perform regular preventative horizontal grinder maintenance
A preventive maintenance program that focuses on inspections can alert you to damaged/worn components early. Make sure the preventive maintenance program includes a timeline for inspection of key components, as outlined in the horizontal grinder maintenance manual. Pay attention to greasing schedules for bearings for the cutter mill/hammermill, conveyor and infeed, as well as other components that rotate regularly.Check fluid levels and filters (fuel, hydraulic and air) regularly. Contamination is the enemy, especially in the hydraulic system. Check all belts for condition and proper tension.
How to Maintain Horizontal Grinders
Regular Inspection and Cleaning
Regular inspection and cleaning are not just routine tasks, but crucial for the upkeep and performance of your horizontal grinder. Over time, debris, dust, and other materials can accumulate, leading to decreased performance and potential damage. By inspecting and cleaning the grinder, you can prevent such issues from occurring. Make it a routine to thoroughly examine all areas of the grinder, including the hopper, feed rollers, screens, and discharge conveyor. Remove any built-up debris and material residues, and clean the entire machine to ensure optimal performance and longevity.
Lubrication of Moving Parts
Lubricating the moving parts of your horizontal grinder is vital for reducing friction and preventing wear and tear. Ensure all relevant components are adequately lubricated according to the manufacturer's recommendations. This simple step can significantly extend the life of your grinder. Take the time to identify all the moving parts, including bearings, hydraulic components, and conveyor systems, and apply the appropriate lubricants. By maintaining proper lubrication, you can minimise the risk of premature component failure and ensure smooth operation.
Sharpening or Replacing Blades
The cutting blades of a horizontal grinder can become dull over time due to continuous use. Regularly inspect the blades for signs of wear and tear, and sharpen or replace them as needed. Maintaining sharp blades enhances the grinder's efficiency and the quality of the processed materials. It's important to establish a schedule for blade maintenance and have a sharpening or replacement plan to minimise downtime. Additionally, consider investing in quality sharpening equipment or establishing a relationship with a reliable blade maintenance service provider for professional upkeep.
Monitoring Wear Parts
Components such as the screens, anvils, and teeth of your horizontal grinder are subject to wear and should be monitored regularly. Keep an eye on the condition of these wearable parts and replace them promptly when worn beyond their recommended tolerance levels. Implement a thorough wear parts inspection program, including routine measurements and assessments to gauge the extent of wear. This proactive approach can help you anticipate replacement needs and avoid unexpected downtime due to worn-out components.
Our Factory
Sandong Jiuzhou Shining Technology Co. Ltd. is a professional company which is engaging in forestry facilities, equipment, and forestry pests and diseases protection. Our company combines research and development, manufacture, sales and construction together. We are also the agent of forestry fire protection facilities in kinds of brands in China, like Odin, Shindaiwa, and STIHL. Our specialties cover forestry fire prevention, rescue and forest resource protection and pests and diseases prevention. Our company has multi-cooperation with domestic large enterprises and institutes as for our company are agents of Shindaiwa, Odin-forestry fire protection pumps, and large wood chippers of Bandit. Our company also has the unique techniques of micro-porous injection for trees.
FAQ
We're professional horizontal grinders manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale high-grade horizontal grinders from our factory.
Bandit 3680xp Towable Grinder, Bandit Beast 1425 Mini Grinders, 1680xp Towable Horizontal Grinder